Start Date : 7 Dec,2025
End Date : 11 Dec,2025
Duration : 5 Days
Overview:
Plant Managers and Engineers are becoming more aware that safety and risk touch on every aspect of the day to day running of their Plants and engineering and process systems if they are to comply with ever-changing and demanding International, and National environmental and economic values and standards. Unsafe systems can result in monies being lost due to accidents, disruption to production, criminal and civil prosecutions, loss of market share, and the degradation of company assets and the environment
Course Objectives:
At the end of this course the participants will be able to:
Apply the principles of hazard identification and assessment of risk to processes and machinery
Understand reliability concept and use of failure tracing methods
Demonstrate a practical understanding of a quantitative risk assessment technique and the date required for records
Advise management on the most effective control methods based on the evaluation of risk
Identify the general requirement for the development of a safe system of work
Recognize relevant International Standards for Reliability and Machinery Safety
Promote a proactive attitude within the individual to hazard analysis
Course Content:
1. Hazard Identification:
Why do we need safety engineering
Examples of major disasters
The safety system process
Hazard identification
Hazard control
Criteria for risk tolerability
Hazard Identification Techniques
Design out hazards
Safety standards codes, national and international
Safety analysis in engineering
Safety analysis in Chemical process
Safety analysis in manufacturing
2. Risk Assessment Techniques:
- Safety Management
Safety in the system life cycle
Hazard identification check-list
Process, workplace, work equipment risk assessment
Task-based risk assessment
Introduction to HAZOP
3. Machinery and Work Equipment Safety:
Machinery hazard identification
Causes and methods for machinery accident prevention
HAZOP examples
Failure modes, human factors, and software safety
Conducting a failure mode and effects analysis
Human factors safety analysis
Performance and human error
Human factors and safety analysis
4. Reliability Technology:
Types and causes of failures
Methods of preventing failure
Types of maintenance and inspection regimes
Reliability of components and systems
Design and reliability of control systems
Design and reliability of protective systems
The concept of ‘HIPS’
Safety Integrity Levels ‘SIL’ selection
Targeted Audience:
Operations & Process Professionals
Reliability & Safety Professionals
Other professionals involved in process improvement
