Start Date : 7 Sep,2025
End Date : 11 Sep,2025
Duration : 5 Days
Overview:
This course focuses on the essential knowledge for process plants. Specific areas that will be covered in the course are, the basic parts of a reactor, reactor operation, reactor types, auxiliary equipment combined with reactors, and the operator’s function in reactor operations.
Course Objectives:
At the end of this course, participants will be able to:
Describe the chemical reactions, processes of the variables and temperature of the process reactors.
Analyse the reaction mechanism involved in process reactors
Learn knowledge on the process control unit , emergency cases troubleshooting catalyst deactivation
Observe the gas oil including their start- up guidelines and emergency procedure
Familiarize with the safety regulations and explain catalytic reformer unit including its chemical reactions
Apply start- up and shutdown procedures with depth understanding of the catalyst regeneration procedure
Course Content:
Process, basis of design and chemical reactions
Process variables process
Temperature of process reactors
Gas and oil: start-up guidelines and emergency procedures
Reactor principles
Design and general operation
Charging reactors and effects
Temperature and pressure
Components of a reactor and auxiliary equipment
Stirred Tank Reactors and Batch Stirred Tank reactors
General operations
Process reactors: reaction mechanism
Operating variables and pressure
Temperature
Dehydrogenation process
Operation and troubleshooting of process reactors (process variables, Hydrogen Ratio, R/G and LHSV)
Process control, deactivation and procedures: process control unit
Emergency cases
Troubleshooting Catalysts Deactivation
Start-up and shut down procedures
Hydro Cracking Unit (chemical reaction and reaction mechanism)
Features & Functions, Catalysts, Troubleshooting
Process Variables
Hydrogen/Hydrocarbon Ration
Feed Preparation
Catalysts Deactivation/Positioning
Emergency Cases
Troubleshooting and Run-away Temperature
Targeted Audience:
Production engineers
Process engineers
Technicians
Senior operators
Section heads
