Start Date : 14 Apr ,2025
End Date : 18 Apr ,2025
Duration : 5 Days
Overview:
This training course is focused on comprehensively structuring the maintenance management environment. The key elements of maintenance management strategy, organisation, maintenance programme development, work planning and control, decision models, maintenance auditing and performance measurement, continuous improvement, and other techniques required to implement a world-class maintenance practice will be covered. These key tools can be used to ensure the core disciplines are maintained, to drive improvement, identify best practices, and assist with the formulation of strategies.
Course Objectives:
By the end of the course, participants will be able to:
Demonstrate the latest concepts and techniques required for managing or supervising a maintenance unit
Examine the organizational and managerial considerations for effective maintenance work
Evaluate your practices compared to those of others
Apply techniques to measure Overall Equipment Effectiveness (OEE)
Optimize preventive and predictive maintenance strategies
Audit your maintenance operations
Identify common maintenance Key Performance Indicators (KPIs) and develop the maintenance department scorecard
Use the results to develop and improvement strategy
Course Content:
1- Introduction
Objectives of maintenance management
Evolution in Maintenance Management
Common maintenance management problems
Typical responsibilities of a maintenance manager
2- Continuous improve practices in maintenance
5S Model to improve productivity and reliability
Defining 5S and its principles
Relationship between maintenance and production
Determine needs and requirements
Applying the principles of 5S to continuous improvement
3- Management of maintenance
Maintenance strategies
Overall Equipment Effectiveness
Equipment failures and patters
Failure modes and effect analysis
Emergency and preventive maintenance
Common preventive maintenance tasks
Predictive maintenance
4- Maintenance planning and control
Maintenance work flow process
Work requests and work orders
Work planning and scheduling
Backlog management
Resource management
Spare parts management
Maintenance master budget
Maintenance initiatives
Replacement analysis of assets
Maintenance operating budget
Innovation and creativity
5- Maintenance Auditing and Improvement
Introduction to Maintenance Auditing and Benchmarking
The Maintenance Auditing Process
Using Auditing and Benchmarking to drive improvement
6- Maintenance performance management
Measuring and evaluating maintenance performance
Common maintenance Key Performance Indicators (KPIs) and targets
The maintenance balanced scorecard
Targeted Audience:
Maintenance team leaders and managers
Maintenance and Reliability Engineers
Maintenance supervisors
Maintenance engineers
Planning engineers
Operations team leaders and managers
